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🏗️ Fabrication Partner

Where Vision Meets Precision: Bespoke Mirror Design & Fabrication

For the architect, the designer, and the visionary, a mirror is more than a reflection; it is a tool to manipulate light, shape space, and evoke emotion. At BDB, we are more than manufacturers; we are your dedicated fabrication partners. We bring your most ambitious and complex mirror concepts to life with an unparalleled fusion of artisanal craftsmanship and precision engineering.

Chapter 1

The Philosophy of Bespoke - Beyond the Standard

"Standardized solutions create standardized spaces. But truly iconic, memorable environments—the hotel lobbies that become landmarks, the retail stores that become destinations, the event backdrops that go viral—are born from a unique, singular vision. They require elements that are conceived, not just chosen. This is the realm of bespoke fabrication."

🔆

The Mirror as an Architectural Element

We view the mirror not as a simple decorative object, but as a fundamental architectural material. In the hands of a skilled designer, a custom mirror installation can achieve what no other material can. It can amplify natural light in a dark corridor, create the illusion of depth in a narrow room, frame a critical view, or serve as a dynamic, ever-changing piece of art that interacts with its inhabitants. Our role is to provide you with a flawless canvas, engineered to your exact specifications, so you can paint with light.

🎯

Reflecting a Unique Identity

For our corporate and retail clients, a custom mirror piece is a powerful tool for brand expression. It can be a literal reflection of a logo, an abstract interpretation of a brand's ethos, or a key element in creating an immersive brand environment. We work with brand managers and visual merchandisers to translate brand guidelines into tangible, high-impact physical installations that captivate customers and reinforce brand identity.

The Uncompromising Union of Art & Engineering

Bespoke fabrication is where artistry and engineering must become one. An idea may be beautiful, but it is worthless if it cannot be safely and durably realized. Our entire philosophy is built on this union. Our team is comprised of both master artisans who understand the nuances of reflective materials, and rigorous engineers who understand structural integrity, load-bearing calculations, and advanced mounting systems. We ensure that your creative vision is not just built, but built to last.

Chapter 2

A Showcase of Capabilities: From Material to Masterpiece

Our state-of-the-art fabrication facility is a playground for creativity, equipped with the technology and expertise to manipulate reflective materials in virtually limitless ways. Below is a showcase of our core capabilities. Consider these the fundamental building blocks from which we can construct your unique vision.

A large disco ball surrounded by boxes of smaller disco balls and decorations.

Materials & Finishes

A curated palette of reflective surfaces beyond the classic silver mirror.

  • Classic Silver Mirror (2mm to 6mm thickness)
  • Low-Iron (HD) Mirror for perfect color neutrality
  • Antique & Distressed Finishes
  • Colored & Tinted Mirrors (Bronze, Grey, Black, Gold)
  • Custom Lamination with films, fabrics, or veneers
A hand holding a dome-shaped light fixture covered with small reflective tiles, resembling a disco ball, in a cluttered room.

Shaping & Cutting

Precision shaping beyond the rectangle with CNC and waterjet technology.

  • Perfect geometric shapes (circles, polygons, etc.)
  • Organic & freeform shapes from vector drawings
  • Intricate patterns, logos, and lettering
  • Sub-millimeter cutting tolerances
  • Complex multi-sided designs

Surface & Edge Treatments

The finishing touches that define quality and elevate standard to luxurious.

  • Beveling (1cm to 5cm widths)
  • Machine-polished smooth edges
  • Etching & sandblasting patterns
  • UV printing for full-color graphics
  • Crystal-clear finish quality
How disco balls work with lights and mirrors

Scale & Assembly

From a single accent piece to monumental installations of any scale.

  • Large-format mirrors up to 3 meters length
  • Multi-panel mirrored walls with perfect alignment
  • 3D mirror structures and sculptures
  • Custom mounting system engineering
  • Architectural integration planning
Chapter 3

The Collaborative Journey: Our Four-Step Design & Fabrication Process

Creativity flourishes within a framework of structure and clarity. For our design and architectural partners, a transparent, predictable, and collaborative process is not a luxury—it is a fundamental requirement. We have refined our custom fabrication journey into four distinct, meticulously managed stages.

1

Consultation & Technical Feasibility

To fully understand the creative and functional objectives of your project, provide expert material and fabrication advice, and establish a clear, feasible technical pathway forward.

  • Design Intent Analysis
  • Functional Requirements Assessment
  • Material & Finish Selection Guidance
  • Installation & Mounting Strategy
  • Budgetary & Timeline Parameters

Deliverable: Comprehensive Project Feasibility Report and detailed Initial Quote

2

Engineering & Digital Prototyping

To convert the approved concept into precise, manufacturable engineering drawings and a photorealistic digital prototype for your final, unequivocal sign-off.

  • Detailed CAD Modeling
  • Structural Analysis (FEA)
  • Custom Mounting System Design
  • Architectural Plan Coordination
  • Photorealistic 3D Rendering

Deliverable: Complete Shop Drawings and Photorealistic 3D Renders

3

Master Fabrication & Quality Assurance

To fabricate your project to the exact specifications of the approved engineering drawings, maintaining the highest standards of craftsmanship and quality at every step.

  • Precision CNC & Waterjet Cutting
  • Artisanal Hand-Finishing
  • Multi-Stage Quality Control
  • Progress Reporting with Updates
  • Professional Photography

Deliverable: Your completed, fully inspected Masterpiece

4

Professional Crating & Global Logistics

To ensure your one-of-a-kind creation is packaged with extreme care and transported via our secure, all-inclusive global logistics network to arrive safely and on schedule.

  • Custom Foam-Lined Wooden Crating
  • Comprehensive Insurance Coverage
  • DDP (Delivered Duty Paid) Service
  • Door-to-Door Logistics Management
  • Installation Instructions & Hardware

Deliverable: Securely Crated Project delivered to your location

Learn more about our customization process

Learn in detail about the specific content and timeline of each step.

Chapter 5

Initiate Your Project: The BDB Fabrication Partner Portal

You have a vision. You understand our capabilities and our process. The next step is to begin the dialogue. This portal is the formal, confidential starting point for our collaboration. Every project submitted here is received directly by our senior project management team, ensuring it is handled with the discretion, urgency, and technical expertise it deserves.

Before You Submit - Preparing for a Productive Consultation

Conceptual Documents: Inspiration images, mood boards, or rough sketches
Design Documents: 2D drawings, 3D models, or detailed vector files
Dimensions & Scale: Approximate or precise dimensions
Material & Finish Specifications: Initial thoughts on mirror type and finish
Project Timeline: Key deadlines and completion dates
Budgetary Parameters: Approximate budget range
Confidentiality Requirements: NDA needs if applicable
Chapter 6

The Designer's & Architect's Technical FAQ

This is not a general FAQ. This section is specifically for our professional design and architectural partners, addressing the detailed technical, logistical, and commercial questions inherent in the custom fabrication process. We are committed to absolute transparency in every aspect of our partnership.

Design & Engineering

What file formats are best for submitting designs?
For 2D, we prefer .dwg or .dxf. For 3D, .stp or .igs are ideal. We can also work from .skp, .3dm, and even high-resolution .pdf or .ai files. The more precise the file, the faster the quoting process.
What is the maximum single panel size you can fabricate?
While this can vary, we can typically source and fabricate single, monolithic mirror panels up to approximately 2 x 3 meters (6.5 x 9.8 feet). For larger applications, we engineer multi-panel solutions with minimal seams.
How do you ensure color and finish consistency on large, multi-panel projects?
All mirror sheets for a single project are sourced from the same production batch to guarantee color and tint consistency. For antique finishes, we produce a master control sample for your approval, which is then used as the benchmark for all subsequent panels.
Can you assist with the design of the mounting system?
Yes, this is a core part of our service. Our engineers will work with your structural plans to design a safe, robust, and aesthetically minimal mounting system (like Z-clips, standoffs, or custom brackets) specifically for your project.

Production & Prototyping

What are your typical lead times for custom projects?
Lead times vary greatly with complexity, but a general guideline is 6-10 weeks for fabrication, plus 4-6 weeks for ocean freight. We will provide a detailed project-specific timeline with your formal quote.
Can we get a physical prototype or material sample before full production?
Absolutely. For most projects, we insist on it. We will fabricate a small-scale mockup or provide finished material samples for your final physical sign-off on color, finish, and edge quality.
How do you handle intellectual property and design confidentiality?
We operate with the utmost discretion. We are happy to sign a Non-Disclosure Agreement (NDA) at the outset of our conversation, and we treat all client designs as their exclusive intellectual property.
Can we visit your factory to inspect the work in progress?
Yes, we welcome factory visits by appointment. We understand that for high-value projects, seeing the work in progress provides valuable peace of mind. We can arrange virtual inspections via video call as well.

Logistics & Installation

How do you package and ship large, fragile mirror installations?
Each piece is individually wrapped in protective film, cushioned with custom-cut foam, and secured in a purpose-built wooden crate. We use specialized freight forwarders experienced in handling fragile architectural materials.
Do you provide installation services?
We provide detailed installation drawings and instructions with every project. For complex installations, we can recommend certified local installers in your area or provide remote technical support during installation.
What happens if a piece is damaged during shipping?
All shipments are fully insured. In the rare event of damage, we will immediately fabricate a replacement piece at no charge and expedite shipping. We also maintain a photographic record of each piece before crating.
Can you coordinate delivery with our construction schedule?
Yes, we understand the critical nature of construction timelines. We work closely with your project manager to ensure delivery aligns perfectly with your installation window, including temporary storage if needed.

Ready to start your custom project?

If you have any further questions, our professional team is always ready to provide you with detailed consultation

Submit your project idea Contact us directly